孟荣荣, 邢亚飞, 孙玉玺, 吴雨佳, 王明, 南小影, 张杰, 杨棹茹. 电机线圈滴漆工序挥发性有机化合物高效捕集与排风系统优化研究J. 职业卫生与应急救援, 2026, 44(4): 457-462. DOI: 10.16369/j.oher.issn.1007-1326.2026.260059
引用本文: 孟荣荣, 邢亚飞, 孙玉玺, 吴雨佳, 王明, 南小影, 张杰, 杨棹茹. 电机线圈滴漆工序挥发性有机化合物高效捕集与排风系统优化研究J. 职业卫生与应急救援, 2026, 44(4): 457-462. DOI: 10.16369/j.oher.issn.1007-1326.2026.260059
MENG Rongrong, XING Yafei, SUN Yuxi, WU Yujia, WANG Ming, NAN Xiaoying, ZHANG Jie, YANG Zhaoru. Optimization of an integrated high-efficiency capture and exhaust ventilation system for volatile organic compounds in the paint dripping process of motor coilsJ. Occupational Health and Emergency Rescue, 2026, 44(4): 457-462. DOI: 10.16369/j.oher.issn.1007-1326.2026.260059
Citation: MENG Rongrong, XING Yafei, SUN Yuxi, WU Yujia, WANG Ming, NAN Xiaoying, ZHANG Jie, YANG Zhaoru. Optimization of an integrated high-efficiency capture and exhaust ventilation system for volatile organic compounds in the paint dripping process of motor coilsJ. Occupational Health and Emergency Rescue, 2026, 44(4): 457-462. DOI: 10.16369/j.oher.issn.1007-1326.2026.260059

电机线圈滴漆工序挥发性有机化合物高效捕集与排风系统优化研究

Optimization of an integrated high-efficiency capture and exhaust ventilation system for volatile organic compounds in the paint dripping process of motor coils

  • 摘要:

    目的 为控制滴漆机挥发性有机化合物(VOCs)逸散,保护作业人员职业健康,对局部排风装置进行优化,为企业VOCs治理提供技术参考。

    方法 采用职业卫生现场调查、现场检测、数值模拟等方法,对局部排风装置进行优化设计,并评价其控制效果。

    结果 排风系统优化后,滴漆机局部排风装置控制面风速实测值由0.05~0.13 m/s提升至0.68~1.21 m/s,改造后控制风速均高于0.4 m/s,满足相关标准要求;工作状态下,厂房VOCs浓度实测值由(54.51±4.91)mg/m3降为(25.60±2.30)mg/m3,非工作状态下,VOCs浓度实测值由(68.58±6.87)mg/m3降低至(36.68±3.67)mg/m3,均较改造前降低40%以上。

    结论 优化后的局部排风装置改善了罩内气流组织,提高了VOCs捕集效率,可有效降低作业场所VOCs浓度,对同类滴漆工序VOCs污染控制具有一定的推广应用价值。

     

    Abstract:

    Objective To control the emission of volatile organic compounds (VOCs) from trickle impregnation machines and protect workers, occupational health, the local exhaust ventilation (LEV) system was optimized to provide technical reference for VOC control in industrial settings.

    Methods Occupational health field investigations, worksite monitoring, and numerical simulations were conducted to optimize the design of the LEV system and evaluate its control performance.

    Results Following the system optimization, the measured capture velocity at the control plane of the LEV system installed for trickle impregnation machines increased from a range of 0.05 to 0.13 m/s to a range of 0.68 to 1.21 m/s. All measured capture velocities exceeded 0.4 m/s after modification, meeting the relevant standard requirements. During operation, the measured VOC concentration in the workshop decreased from (54.51 ± 4.91) mg/m3 to (25.60 ± 2.30) mg/m3, while under non-operating conditions, the measured VOC concentration decreased from (68.58 ± 6.87) mg/m3 to (36.68 ± 3.67) mg/m3. In both cases, VOC concentrations were reduced by more than 40% compared with those before the modification.

    Conclusions The optimized LEV system improved airflow organization within the hood, enhanced VOC capture efficiency, and effectively reduced VOC concentrations in the workplace. The proposed approach has practical application potential for controlling VOC pollution in similar processes.

     

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